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DEPARTMENT OF MINERALS AND ENERGY
RULES AND SYLLABI FOR THE MECHANICAL AND ELECTRICAL ENGINEER’S CERTIFICATES FOR MINES AND WORKS FRAMED UNDER MINERALS ACT
REGULATION 28.6, IN FORCE IN TERMS OF SCHEDULE 4 OF THE MINE HEALTH AND SAFETY ACT 1996 (ACT 29 OF 1996)
Revised: 15 January 2007)
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Certificates of Competency
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Qualifying Examinations -
Acceptance of Candidates for a GCC for Mines and Work as Mechanical or Electrical Engineer -
Syllabi and Examination Rules -
Alternate Certificates and Exemptions -
Summarised Procedure -
Factories Certificates -
Acceptable Trades and Experience -
Syllabus for Plant Engineering -
Syllabus for Mine Health and Safety Act and Regulation -
Practical Knowledge to be completed by Mentor Engineer and Candidate, to be submitted with Application -
Download
DME Rules and Syllabi Document
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View graphic of the
educational routes
to obtain a Government Certificate of Competency.
The following instructions, rules and syllabi for the examinations are framed in terms of Minerals Act Regulation 28.6 in force
in terms of the Mine Health and Safety Act, (Act No.29 of 1996) regulation 28.6.
The following Certificates of Competency are issued by the Department of Minerals and Energy:
(a) Certificate of Competency as Mechanical Engineer for Mines and Works.
(b) Certificate of Competency as Electrical Engineer for Mines and Works.
Written examinations for each of these certificates are conducted in June and November by the Department of National Education
in collaboration with the Commission of Examiners of the Department and the Department of Labour.
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To qualify for a Certificate of Competency as Mechanical or
Electrical Engineer for Mines and Works, the following
subjects must be passed by persons accepted as candidates:
(a) Plant Engineering; and
(b) Legal Knowledge (Health and Safety Act and Regulations).
To qualify for a Certificate of Competency, candidates must obtain at least
50% in each subject stipulated above. Candidates need not pass both
subjects at the same examination sitting, but the second subject must be
passed within three years or six consecutive examination sittings after
passing the first, otherwise both subjects must be re-written.
However, if a candidate obtains 75% or more of the full marks in a subject he/she
will be permanently exempted from re-writing that subject. An appropriate
Certificate of Competency will be forwarded to candidates who have passed the
subjects required to qualify for such a certificate.
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Acceptance of Candidates for a GCC for mines and works as
Mechanical or Electrical Engineer
No person will be allowed to enter for the qualifying
examination, unless he/she has been accepted as a candidate by the
Commission of Examiners, and no credit will be given for a pass in
the mentioned subjects, prior to such acceptance. An applicant shall
not be accepted as a candidate by the Commission of Examiners,
unless he/she has submitted proof that he/she has reached the age of
23 years, of sobriety and general good conduct and that he/she is in
possession of qualifications and experience in engineering as
follows:-
- A B.Sc. degree in mechanical or electrical engineering
recognised by the Commission of Examiners and at least two years
post graduate appropriate practical experience in the
maintenance and operations of mechanical and and electrical
machinery, satisfactory to the Commission of Examiners and of which at least one year has been at a mine in the RSA; or
- A course (Technikon route) in engineering (mechanical or
electrical as the
case may be), a National Diploma (S4) plus at least two years
experience
subsequent to the issue of such diploma in the maintenance and
operations
of mechanical or electrical machinery as the case may be, which
is
satisfactory to the Commission of Examiners, and of which at
least one year
has been at a mine in the RSA. The completion of such course
shall include
passing all the subjects with a mark of at least 50%.
Individual Technikons may structure a curriculum to cover the
electrical and
mechanical course according to the requirements of the Plant
Engineering syllabus. The Technikon must subsequently certify
that a candidate for the Government Certificate of Competency, having followed the
Technikon route, has:
- Completed a curriculum, which covers the syllabus for Plant
Engineering;
- Acquired a National Diploma with a mark per subject of at
least 50%; and
- Received the required experiential training; or
- Enrolled for the B.Tech. Degree, at a Technikon granted
permission by the Commission of Examiners with the undertaking from such Technikon to monitor and control the required experiential
training after completion of such degree.
- A course (Technical College route) in engineering
(mechanical or electrical as the case may be). The completion of such course shall include
passing all the subjects with a mark of at least 50%. Such person shall
also have served an apprenticeship in an appropriate trade and has gained experience In maintenance and operations of mechanical or electrical
machinery, as the case may be, as listed in Annexure I. Such experience, of which
at least one year has been at a mine in the RSA, shall be satisfactory to the
Commission
of Examiners.
The Department of National Education will structure a curriculum
to cover the electrical and mechanical course according to the requirements
of the Plant Engineering Syllabus Annexure II. After completion of the
prescribed course, the Department of National Education will be required to certify
that a candidate for the Government Certificate of Competency, having
followed the Technical College route, has:
- Completed a curriculum, which covers the syllabus for Plant Engineering; and
- Acquired a National Certificate on the N6 level, with a
mark of at least 50% in all subjects.
The Commission of Examiners will consider other
qualifications and experience on merit.
When an applicant follows an approved practical training
program, such an applicant may be accepted as a candidate to write the qualifying
examination, before the applicant has completed the required practical
experience as stipulated, provided that the
applicant can provide proof that not more than four months of the approved
practical training program is still outstanding at the closing date for
acceptance as a candidate to write the qualifying examination. Upon successful
passing of the qualifying examination, a certificate will only be issued if
proof of completion of the full-approved practical training program has been
submitted.
Persons who wish to be accepted as candidates and who are in
possession of a foreign degree, diploma or certificate in engineering, or
who are in possession of engineering qualifications other than those
mentioned above, must have such degree, diploma or certificate
evaluated by the South African Qualifications Authorities, Private Bag X06,
Pretoria, 0001, Telephone Number 012 431 5000 to check what additional
subjects, if any, must be passed in order to comply with the requirements for
acceptance.
A request for valuation must indicate that it is for the
Engineer’s Certificate of Competency and must include a list of the subjects, including
marks obtained, which led to the obtaining of the degree, diploma or
certificate. A copy of the evaluation and a certified copy of the degree, diploma or
certificate must accompany the application for acceptance as a candidate.
A person who has been accepted by the Commission of
examiners as a candidate and has not obtained a Certificate of Competency in
seven years (7) from date of acceptance must re-apply to the
Commission for acceptance.
NOTE: An evaluation by the Human Sciences Research Council on
its own is not sufficient.
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4. Syllabi and Examination Rules
The syllabi for the legal Knowledge subject mentioned in is
given in the Syllabus section.
Plant Engineering (Mining) is a “closed book” examination. It
will consist of
both mechanical and electrical questions, with a limited choice of
questions.
The time allowed for the examination is three hours.
Candidates may not use alphanumerical or programmable calculators in
the
examination room.
The question paper on the Mine Health and Safety Act and
Regulations is
also a closed book examination. There is no choice of questions and
all
questions must be answered. The time allowed for the examination is
three
hours.
It should be noted that the syllabus includes the practical
application of the
Act and Regulations. This implies an understanding of the Act and
Regulations rather than committing the wording to memory only.
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Alternate Certificates and Exemptions
A candidate with a B.Sc. degree in electrical or mechanical
engineering or
equivalent qualifications, recognised by the Commission of
Examiners, who
has had at least three years post-graduate experience satisfactory
to the
Commission of Examiners and accepted as a Professional Engineer
(appropriate qualified) by the Engineering Council of South Africa (ECSA),
may be exempted from the subject “Plant Engineering”.
This ruling shall expire on 31 December 2003 after which exemption
for
Plant Engineering will no longer be granted.The holder of a Certificate of Competency for “Factories” who
wishes to
qualify for the equivalent certificate for “Mines and Works” shall
re-apply for
acceptance as a candidate together with proof of at least one year’s
experience in the maintenance and operation of appropriate machinery
at a
mine satisfactory to the Commission of Examiners and after
acceptance will
be required to pass the subjects mentioned.
The holder of a Certificate of Competency as Mechanical
Engineer who
wishes to qualify for a certificate, as Electrical Engineer shall
re-apply for
acceptance as candidate together with proof of appropriate
experience
(appointment letter(s) as an engineer in charge of machinery). Such
experience shall be satisfactory to the Commission of Examiners and
shall
consist of at least two years experience in the maintenance and
operation of
electrical machinery or at least four years “mixed” experience in
the
maintenance and operation of both electrical and mechanical
machinery,
which was gained after the acquisition of the mechanical
certificate. The
applicant will also be required to produce proof obtained from a
Technikon or
Technical College of passing the subjects required to cover the
Syllabus for
the Certificate of Competency as Mechanical Engineer, with a mark of
at least
50%.
The holder of a Certificate of Competency as Electrical Engineer
who wishes
to qualify for a certificate, as Mechanical Engineer shall re-apply
for
acceptance as a candidate together with proof of appropriate
experience
(appointment letter (s) as an engineer in charge of machinery).
Such experience shall be satisfactory to the Commission of Examiners
and
shall consist of at least two years experience in the maintenance
and
operation of mechanical machinery or at least four years “mixed”
experience
in the maintenance and operation of both mechanical and electrical
machinery, which was gained after the acquisition of the electrical
certificate.
The applicant will also be required to produce proof obtained from a
Technikon or Technical College of passing the subjects required to
cover the
syllabus for the Certificate of Competency as Mechanical Engineer,
with a
mark of at least 50%.
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- Obtain application forms for acceptance from:
The Secretary
Commission of Examiners
Department of Minerals and Energy
Private Bag X59
PRETORIA
0001 Tel.: (012) 317-8079.
- For further information see the DME website:
www.dme.gov.za
- Return the completed forms where applicable to the
above-mentioned address together with:
(a) A R50.00 uncancelled revenue stamp (s) (stuck on form); and
(b) Certified copies of degrees, diplomas or certificates; and
(c) A certified letter of evaluation from the Department of
National Education stated that the syllabus of the subject Plant
Engineering has been covered (N 6 route); or
(d) A certified letter from a approved Technikon, stated that
the syllabus for Plant Engineering has been covered. (S4 and
B-Tech route); and
(e) Certified proof of appropriate practical experience.and
record of service signed by time keeper/ payroll manager; and
(f) A testimonial letter of sobriety and good conduct from the
Resident Engineer (original letter); and
(g) A certified copy of candidates ID document.
If the application is successful, the Commission of
Examiners will send a
letter of acceptance to the candidate to enrol for the
examination.
The candidate must take the letter of acceptance to enter
for the qualifying
subjects (par.2.1) to any Technical College or to any Local
Secretary of the
Department of National Education, to whom the examination fees
must be paid. The examinations are in June and November and the closing
dates for entry
are 20 March and 25 September respectively.
The Commission of Examiners will only consider applications
for the GCC
examination 30 working days prior to the closing date set by the
Department
of Education (see paragraph 6.4). The results obtained by a
candidate in any examination will not be recognised by the Commission of
Examiners, if such
candidate entered for the examination without having obtained a
letter of
acceptance from the Commission of Examiners.
Results notice for issuing certificates
- A candidate, who has passed the qualifying subjects must forward certified proof of having passed the prescribe subjects to the
Commission of Examiners to the above-mentioned address.
- A candidate who has passed a subject (s) (par.6) by means of
a remark must notify the Commission of Examiners accordingly.
- No results will be given telephonically.
- Results should be obtain by the Colleges where the examination
was written.
- The appropriate GCC will only be issued by the Department on receipt of a letter together with the following information by a candidate:
a) Proof of Examination results from the Department of Education . b) Proof of Identity Number c) Postal Adders d) A letter requesting the issuing of the appropriate GCC i.e.
Mechanical or Electrical.
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Persons who wish to qualify for a certificate of competency for
“Factories”
must apply to:
The Secretary
Commission of Examiners
Department of Labour
Private Bag X117
PRETORIA
0001 Tel.: (012) 309-4111
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Acceptable Trades and Experience
Trade in which the Minimum appropriate post-apprenticeship has
apprenticeship experience been served in the general maintenance and
operation of machinery
YEARS
Aero engine fitter, ground engineer or equivalent….... 2
Armature winder ...................................................
2
Blacksmith
.......................................................... 3 not as
a blacksmith
Boilermaker
......................................................... 3 not as a
boilermaker
Diesel Mechanic .................................................. 2
not as a diesel mechanic
Electrician
...................................................…..... 2
Engine-room fitter .................................................
2
Fitter
...................................................................
2
Fitter and armourer................................................
3
Fitter and rigger (Air Force) ................................….2
Fitter and turner …................................................
2
Instrument mechanic or instrument maker……......... 4 not as an
instrument mechanic
Instrument Technician an....................................... 2
not as an Instrument Technician
Lift mechanic
....................................................... 2
Millwright
............................................................. 2
Motor mechanic ...................................................
2.not as a motor mechanic
Refrigeration mechanic ......................................... 3
Tool and die maker ...............................................2
Welder
................................................................4
not as a welder
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Syllabus for Plant Engineering
The theoretical section of the subject Plant Engineering to be
included in the syllabi of Technicons and Technical Colleges
Questions will be framed on all aspects of the theory and the
practical application of such theory in its widest sense as would be
expected of a certificate engineer while performing his normal
duties. Accent is placed on his competency in the exercise, control
and supervision over the safe installation, maintenance and
operation of machinery.
1. SAFETY AND MANAGEMENT
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MECHANICAL
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ELECTRICAL
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Accident prevention
Fire protection
Risk control
Project management
Financial management
Loss control |
Accident prevention
Fire protection
Risk control
Project management
Financial management
Loss control |
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2. ELECTRICAL TECHNOLOGY
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MECHANICAL
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ELECTRICAL
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Direct current machines
Direct current generators
Direct current motors
Efficiency of D C. machines Alternating voltage and
current
Single and three phase circuits
Transformers
Production of a rotating magnetic field
Characteristics of synchronous generators and motors
Three phase induction motors
Semi conductor devices
Electric lamps and illumination
Electric power transmission & distribution
Underground cables
Insulators
Overhead lines
Economics of power supply
Maximum demand
Circuit breakers
Power factor correction
High frequency transients
Methods of earthling
Protection
Storage of energy
Rectification
Fault discrimination (basics)(Symmetrical faults only)
illumination
Explosion proof equipment
Lightning protection
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Direct current machines
Direct current generators
Direct current motors
Efficiency of D C. motors
Alternating voltage and current
Single and three phase circuits
Transformers
Alternator windings
Production of a rotating magnetic field
Characteristics of synchronous generators and motors
Three phase induction motors
Semi conductor devices
Electric lamps and illumination
Electric power transmission & distribution
Circuit breakers
Underground cables
Insulators
Overhead lines
Economics of power supply
Maximum demand
Circuit breakers
Power factor correction
High frequency transients
Methods of earthling
Protection
Storage of energy
Rectification
Fault discrimination
Illumination
Communication
Explosion protected apparatus
Lightning protection
Basics of data transmission |
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3 APPLIED THERMODYNAMICS
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MECHANICAL
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ELECTRICAL
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Air- and gas compressors and blowers
Air motor (applications)
Compressed air columns
Compressed air receivers
Refrigeration and properties of refrigerants
Air conditioning
Psychometric tables and charts
Steam generators (boilers & ancillary equipment)
Properties of steam Properties of steam
Heat balancing
Condensers
Steam and gas turbines
Fans
Internal combustion engines
Heat transfer
Fuels and combustion |
Air- and gas compressors and blowers (rotary compressors
only)
Compressed air columns
Refrigeration and properties of refrigerants
Air conditioning
Steam generators (boilers & ancillary Equipment)
Fans (classification)
Internal combustion engines |
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4. STRUCTURES AND STRENGTH OF MATERIALS
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MECHANICAL
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ELECTRICAL
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Simple stresses
Simple stress and strain
Thin-walled pressure vessels
Torsion of circular shafts
Close coiled helical springs
Shear force and bending moments
Temperature stresses
Strain energy due to direct
Stresses Second moment of area
Bending stresses
Shear Stress in beams
Struts & buckling
Catenaries
Foundations
Fatigue failure
Mechanical and chemical properties of
metals
Testing of materials
Twisting of shafts
Ropes
Properties of different types of ropes
Reinforced concrete
Retaining walls
Fastenings |
Simple stresses
Simple stress and strain
Thin-walled pressure vessels
Torsion of circular shafts
Shear force and bending moments
Temperature stresses
Second moment of area
Bending stresses
Catenaries
Mechanical and chemical properties of
metals
Testing of materials
Ropes
Fastenings |
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5. THEORY OF MACHINES
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MECHANICAL
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ELECTRICAL
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Conveyors
Winding plant (Double drum, Single drum, Koepe, Blair
Multi-rope and multidrum) (Degree of protection)
Elevators
Traction
Motion and inertia
Displacement, velocity and acceleration
Static and dynamic balancing
Belt and chain drives
Brakes and dynamometers
Toothed gearing
Gear Trains
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Conveyors
Winding plant (Double drum, Single drum, Koepe, Blair Multi-rope and multi-drum) (degree of protection)
Elevators
Traction
Motion and inertia
Displacement, Velocity and acceleration
Static and dynamic balancing
Belt and chain drives
Brakes and dynamometers
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Syllabus for Mine Health and Safety Act and Regulations MINE
HEALTH AND SAFETY ACT (ACT NO. 29 OF 1996)
The following Mine Health and Safety Act and Minerals Act
Regulations As amended): Chapter 1 1.1(1) 1.2.1(1)
Chapter 6 6.3, 6.4, 6.5, 6.6, 6.7 and 6.9
Chapter 8 All Regulations
Chapter 10 All regulations
Chapter 16 All regulations
Chapter 20 All definitions
Chapter 21 All regulations
Chapter 23 All regulations
Minerals Act Regulations in force in terms of Schedule 4 of the
MHSA (as amended)
Chapter 1 Definitions
Chapter 2 2.5.2.1, 2.5.2.2, 2.5.4, 2.6.1, 2.6.2, 2.6.4, 2.9,2.10.2, 2.10.4, 2.10.5, 2.10.14 to 2.10.19, 2.13.1
to 2.13.12, 2.17.1 to 2.17.7, 2.18.1 to 2.18.2,
2.19.1 to 2.19.7
Chapter 3 All Regulations
Chapter 4 All Regulations
Chapter 5 5.8.1 to 5.8.3 , 5.9.1 to 5.9.2, 5.11,
5.13 to 5.13.4, 5.14 to 5.14.4 and 5.15
Chapter 6 6.1.1, 6.1.2, 6.2.2.2, 6.3.2.3, 6.4, 6.5.1 to 6.5.2.2,
6.6 to 6.6.6, 6.7, and 6.9
Chapter 7 7.1, 7.3.1 to 7.3.4, 7.5.1, to 7.5.3, 7.7,1 to 7.7.3,
7.8.1 to 7.8.3, and 7.9.1 to 7.9.2
Chapter 9 9.15.1, 9.30.1, 9.30.2.1 to
9.30.22.9.30.3.1, 9.38.6
Chapter 11 All Regulations
Chapter 14 All Regulations except 14.3
Chapter 16 All Regulations
Chapter 17 All Regulations
Chapter 18 All Regulations
Chapter 19 All Regulations
Chapter 20 All Regulations
Chapter 21 All Regulations
Chapter 22 All Regulations
Chapter 23 All Regulations
Chapter 24 All Regulations
Chapter 26 All Regulations
Chapter 27 All regulations
Chapter 28 28.1.1 to 28.6, 28.9 to 28.12, 28.22.1 to 28.31,
28.47.1 to 28.47.7, 28.48.1, to 28.48.2
Chapter 29 All Regulations
Chapter 30 30.1,to 30.4.4, 30.7,
30.8
Chapter 31 31.1 to 31.10
Chapter 35 All Regulations
- The practical application of the Act and Regulations
- Machinery guideline issued in terms of Section 9 (3) of the Mine
Health and
Safety Act.
- Guideline for the completion of a mandatory code of practice for
underground
Rail bound Transport Equipment.
- Guideline for the compilation of a mandatory code of practice
for prevention
of coal dust explosion in under ground coal mines.
- Guideline for the compilation of a mandatory code of practice on
Mine
Residue Deposits.
- Guideline for the compilation of a mandatory code of practice
for trackless
Mobile Machinery.
- Guideline for the compilation of a mandatory code of practice
for the Safe
Operation of Monorails Systems.
- SANS referenced in Regulations and Guideline.
- Machinery Guidance Notes issued by the Chief Inspector of Mines.
- Machinery Instructions issued by the Chief Inspector of Mines.
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Practical Knowledge to be Completed by the Mentor/Engineer and
Candidate and submitted with the Application.
Practical Knowledge Mines
Candidates must be conversant with the following plant,
equipment, practices andprocesses on surface and underground at
mines with emphasis on the general design, lay out, reticulation,
production capacity, energy requirements, motion characteristics,
economic, operation, efficiency testing, commissioning, maintenance,
safety precautions and devices.
This section is complimentary to and additional to the
theoretical curriculum obtained at Universities, Technikons or
Technical Colleges.
- Certain experience is required- Please indicate on the
attached form the experience gained under each section.
- Certain Experience is required – Please indicate on Annexure
E experience gained under each item. Return the completed
Annexure E (original signature of Mentor) with your application.
- Please note: ACTUAL EXPERIENCE GAINED AFTER ACADEMIC
QUALIFICATIONS HAVE BEEN COMPLETED.
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